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High-Speed Digital

Megtron Materials Guide

Panasonic's industry-leading low-loss laminates for high-speed digital design. From 25G Ethernet to 112G PAM4 SerDes, Megtron enables the world's fastest data links.

Megtron Advantages

Ultra-Low Loss (Df)

0.002 (M6) to 0.0015 (M7) vs 0.020 FR-4

Low Dk Variation

Tight tolerance for consistent impedance

Spread Glass Options

Minimizes glass weave skew for diff pairs

FR-4 Compatible Processing

Standard fabrication, no special chemistry

Megtron Product Family

Megtron 4

Mid-Loss

Dk3.8
Df0.005
Max Speed10 Gbps
Cost$$
Applications
10GbEPCIe Gen3Server backplanes

Megtron 6 (R-5775)

Low-Loss

Dk3.4
Df0.002
Max Speed28 Gbps
Cost$$$
Applications
25GbEPCIe Gen4/55G infrastructure

Megtron 7 (R-5785)

Ultra Low-Loss

Dk3.3
Df0.0015
Max Speed56+ Gbps
Cost$$$$
Applications
56G PAM4112G SerDesAI accelerators

Megtron 8

Extreme Low-Loss

Dk3.2
Df0.001
Max Speed112+ Gbps
Cost$$$$$
Applications
224G SerDesNext-gen data centerHPC interconnects

Why Low Loss Matters

Insertion loss is the critical limiting factor for high-speed channels. Lower Df directly translates to better signal integrity at the receiver. Here's how materials compare at 25 GHz:

MaterialDfLoss @ 10"Loss @ 20"Max Data Rate
FR-4 Standard0.020~12 dB~24 dB3 Gbps
Mid-Loss (370HR)0.010~6 dB~12 dB10 Gbps
Megtron 60.002~2.5 dB~5 dB28 Gbps
Megtron 70.0015~2 dB~4 dB56 Gbps

* Loss values are approximate at 25 GHz Nyquist for 50 Gbps NRZ. Actual loss depends on trace geometry, copper roughness, and frequency. PAM4 signals are more sensitive to loss than NRZ.

Target Applications

Data Center Switching

400G/800G Ethernet switches with 56G PAM4 SerDes requiring sub-3dB channel loss.

Megtron 6 / Megtron 7

AI/ML Accelerators

GPU/TPU interconnects with 112G SerDes for massive data movement between chips.

Megtron 7 / Megtron 8

High-Speed Backplanes

Long-reach 20"+ channels for blade servers and telecom equipment.

Megtron 6

Test & Measurement

High-frequency test fixtures and probe cards requiring ultra-low loss.

Megtron 7

Megtron Design Tips

Use Low-Profile Copper

Pair Megtron with HVLP or VLP copper (Rz < 1μm) to minimize skin effect losses. Standard RTF copper negates much of Megtron's advantage above 10 GHz.

Consider Hybrid Stackups

Use Megtron for high-speed signal layers only. Power planes and low-speed layers can use high-Tg FR-4 to reduce cost by 30-40%.

Specify Spread Glass

For 56G+ PAM4, request spread glass or flat glass prepreg to minimize intra-pair skew from fiber weave effect. Critical for <5ps skew budgets.

Back-Drill Vias

Via stubs create resonances that hurt high-frequency performance. Back-drill all high-speed vias to leave <10 mil stub length.

Run Channel Simulations

Use IBIS-AMI models and channel simulation (Keysight, Cadence) to verify eye opening before committing to expensive Megtron builds.

Request TDR/VNA Verification

For production, specify insertion loss and return loss measurements on test coupons to verify material and fabrication quality.

Frequently Asked Questions

When should I switch from FR-4 to Megtron?

The general rule: use Megtron 6 when your data rate exceeds 10 Gbps and trace lengths exceed 6 inches. At 25 Gbps NRZ or 56G PAM4, FR-4 losses become unacceptable (>6dB/in at Nyquist). Megtron's lower Df (0.002 vs 0.020) reduces insertion loss by ~80%, keeping eye diagrams open.

What is the difference between Megtron 6 and Megtron 7?

Megtron 7 has lower Df (0.0015 vs 0.002), lower Dk (3.3 vs 3.4), and better glass weave construction. M7 is designed for 56G PAM4 and beyond, while M6 handles 25G NRZ comfortably. M7 costs about 30-50% more than M6 and requires tighter manufacturing controls.

Can I mix Megtron with FR-4 in a hybrid stackup?

Yes, hybrid stackups are standard practice for cost optimization. Use Megtron for high-speed signal layers (typically outer layers and one or two inner layers for critical SerDes) and FR-4 for power/ground planes and low-speed signals. Match Tg values (use High-Tg FR-4) and work with an experienced fab.

How does Megtron affect impedance calculation?

Megtron's lower Dk (3.3-3.4 vs 4.0-4.2 for FR-4) means you need narrower traces to achieve the same impedance. For 50Ω on Megtron 6, expect trace widths about 15-20% narrower than FR-4 with the same dielectric height. Use manufacturer-provided Dk values at your operating frequency.

What fabricators support Megtron?

Most advanced PCB fabricators support Megtron. In North America: TTM, Sanmina, Multek. In Asia: Unimicron, AT&S, WUS. For Megtron 7, check with your fab specifically as it requires precise processing. Lead times are longer than FR-4, typically 3-4 weeks for prototypes.