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Design Example

Ethernet PCB Design Guide

Design reliable 1G, 10G, and 25G Ethernet interfaces. Learn PHY layout, magnetics placement, and differential pair routing for high-speed networking.

Ethernet Design Checklist

  • 100Ω differential impedance (±10%)
  • Magnetics close to RJ45 (<25mm)
  • Bob Smith termination for EMI
  • ESD protection on line side
  • Length match pairs within 50 mils

Ethernet Standards

StandardSpeedPairsImpedanceFrequencyCable
100BASE-TX100 Mbps2100Ω diff31.25 MHzCat5
1000BASE-T1 Gbps4100Ω diff62.5 MHzCat5e
2.5GBASE-T2.5 Gbps4100Ω diff100 MHzCat5e
5GBASE-T5 Gbps4100Ω diff200 MHzCat6
10GBASE-T10 Gbps4100Ω diff400 MHzCat6a
25GBASE-T25 Gbps4100Ω diff1 GHzCat8

Ethernet Layout Guidelines

PHY Placement

  • • Place PHY between MAC and connector
  • • Short MDI traces to magnetics
  • • Separate analog and digital supplies
  • • Follow PHY vendor layout guidelines

Magnetics & Connector

  • • Use integrated magjack when possible
  • • 1:1 or 1:2.5 center-tapped transformers
  • • Common mode chokes for EMI
  • • Shield RJ45 to chassis ground

Differential Pairs

  • • 100Ω differential, 50Ω single-ended
  • • Keep pairs tightly coupled
  • • Match lengths within each pair
  • • Avoid crossing other high-speed signals

Speed-Specific Design Tips

1G Ethernet (1000BASE-T)

  • Standard FR-4 is sufficient
  • All 4 pairs used for TX/RX simultaneously
  • Auto-MDIX handles crossover
  • Echo cancellation in PHY compensates crosstalk

10G+ Ethernet

  • Consider low-loss PCB material
  • PAM-16 encoding for 10GBASE-T
  • Minimize return loss at connector
  • Higher power dissipation - thermal design

FAQ

Where should I place Ethernet magnetics?

Place magnetics as close to the RJ45 connector as possible - typically within 25mm. This minimizes trace length on the line side (exposed to ESD) and maximizes EMI suppression. Many designs use integrated magjack connectors combining RJ45 and magnetics in one module.

What is the impedance requirement for Ethernet?

Ethernet uses 100Ω ±10% differential impedance for all speeds from 100Mbps to 25Gbps. The MDI interface (PHY to magnetics) and cable both require 100Ω. Use tightly coupled differential pairs and maintain consistent impedance through connectors and vias.

How do I route 10GBASE-T signals?

10GBASE-T uses all 4 pairs with PAM-16 encoding. Keep pairs tightly coupled with 100Ω impedance. Match pair lengths within 50 mils. Route directly from PHY to magnetics with minimal vias. Use solid ground reference and consider low-loss materials for longer traces.