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Signal Integrity

High-Speed Digital Design Guide

Master the art of routing USB, PCIe, Ethernet, and SerDes interfaces. From material selection to channel simulation, learn to design PCBs that meet modern signal integrity requirements.

Key Design Considerations

  • Impedance control (±5-10%)
  • Length matching within pairs
  • Insertion loss budget
  • Return loss (impedance matching)
  • Crosstalk isolation

Common High-Speed Interfaces

InterfaceData RateZdiffLoss SensitivityRecommended Material
USB 2.0480 Mbps90ΩLowFR-4
USB 3.0/3.15/10 Gbps90ΩMediumFR-4 / Mid-Loss
USB 3.2/420/40 Gbps85ΩHighLow-Loss
PCIe Gen38 GT/s85ΩMediumFR-4 / Mid-Loss
PCIe Gen416 GT/s85ΩHighMid-Loss / Megtron
PCIe Gen532 GT/s85ΩCriticalMegtron 6/7
1GbE1 Gbps100ΩLowFR-4
10GbE10 Gbps100ΩMediumFR-4 / Mid-Loss
25GbE25 Gbps100ΩHighMegtron 6
100GbE (4x25G)100 Gbps100ΩHighMegtron 6/7

Design Best Practices

Differential Pair Routing

  • • Match P/N lengths within 5 mils
  • • Maintain constant spacing throughout
  • • Route as a coupled pair, not separately
  • • Use differential via pairs

Reference Plane Integrity

  • • Continuous ground under high-speed traces
  • • No splits or slots in return path
  • • Ground vias at layer transitions
  • • Avoid crossing plane boundaries

Via Optimization

  • • Minimize via stubs (back-drill if needed)
  • • Use smallest practical via size
  • • Add ground vias near signal vias
  • • Consider via inductance in models

FAQ

When does a trace become a transmission line?

A trace acts as a transmission line when its length exceeds 1/10 of the signal's wavelength (λ/10) or when the propagation delay is significant compared to the signal's rise time. Rule of thumb: for rise times < 1ns, treat traces > 1 inch as transmission lines. For modern high-speed signals, almost all traces are transmission lines.

How do I choose between NRZ and PAM4?

NRZ (Non-Return-to-Zero) uses 2 levels and is simpler but doubles the Nyquist frequency with data rate. PAM4 uses 4 levels, halving the Nyquist frequency but requiring better SNR. Above 28 Gbps, PAM4 is typically used because channel losses at NRZ Nyquist become prohibitive. PAM4 requires 9.5 dB better SNR than NRZ.

What is the 3W rule for crosstalk?

The 3W rule states that the edge-to-edge spacing between traces should be at least 3× the trace width to reduce crosstalk to acceptable levels (~10%). For aggressive crosstalk targets (<5%), use 4W or more. This rule applies to single-ended traces; differential pairs have their own coupling requirements.