Import from KiCad or Altium
Drop or click
Low cost. Good for digital <1GHz. High loss tangent (Df ~0.02).
Reliable for multi-layer (>6L). Isola 370HR.
Required for 10Gbps+. Megtron 6, Rogers 4350B. Low Df (~0.002).
Essential knowledge for signal integrity engineers. Master these concepts to design reliable high-speed circuits.
Characteristic impedance is the ratio of voltage to current for a wave traveling along a transmission line. It depends on the physical geometry of the trace (width, thickness, height above ground plane) and the dielectric constant (Dk) of the PCB material. For a lossless line, Z₀ = √(L/C), where L is inductance per unit length and C is capacitance per unit length.
Approximation for outer layer traces. Valid when W/H > 0.1 and εᵣ < 16.
εᵣDielectric constant (Dk)HHeight to ground planeWTrace widthTTrace thicknessFor inner layer traces between two ground planes. Better EMI shielding.
εᵣDielectric constantHTotal dielectric heightWTrace widthTTrace thicknessTime for signal to travel one inch. Critical for timing analysis.
tpdPropagation delayεᵣEffective dielectric constantFor differential pairs. k is the coupling coefficient between traces.
ZdiffDifferential impedanceZ₀Single-ended impedancekCoupling coefficient (0-1)Depth at which current density drops to 37%. Affects high-frequency loss.
δSkin depthρResistivity (copper: 1.68×10⁻⁸ Ω·m)fFrequency in HzJohnson formula for via inductance. Critical for power integrity.
hVia height in inchesdVia diameter in inchesLInductance in nH| Material | Dk | Df | Use Case |
|---|---|---|---|
| FR-4 Standard | 4.2-4.5 | 0.02 | General purpose, <3Gbps |
| FR-4 High Tg | 4.2-4.4 | 0.018 | Lead-free, high temp |
| Isola 370HR | 4.04 | 0.021 | High reliability |
| Megtron 6 | 3.4 | 0.002 | High-speed, 25Gbps+ |
| Rogers 4350B | 3.48 | 0.0037 | RF/Microwave to 10GHz |
| Rogers 4003C | 3.55 | 0.0027 | Low-cost RF |
| Interface | Z₀ (SE) | Zdiff | Notes |
|---|---|---|---|
| DDR4/DDR5 | 40Ω | 80Ω | ±10% tolerance |
| USB 2.0 | 45Ω | 90Ω | ±10% |
| USB 3.x/4 | 45Ω | 85Ω | ±10% |
| PCIe Gen3/4/5 | 50Ω | 85Ω | ±10% |
| HDMI 2.x | 50Ω | 100Ω | ±10% |
| Ethernet 1G | 50Ω | 100Ω | ±10% |
| SATA | 50Ω | 100Ω | ±15% |
| Weight (oz) | Thickness (mil) | Thickness (μm) | Current (A/mm) |
|---|---|---|---|
| 0.5 oz | 0.7 mil | 17.5 μm | ~3A |
| 1 oz | 1.4 mil | 35 μm | ~6A |
| 2 oz | 2.8 mil | 70 μm | ~12A |
| 3 oz | 4.2 mil | 105 μm | ~18A |
| Frequency | Skin Depth | Effect |
|---|---|---|
| 100 MHz | 6.6 μm | Minimal impact |
| 1 GHz | 2.1 μm | Starts affecting 0.5oz |
| 5 GHz | 0.93 μm | Significant loss |
| 10 GHz | 0.66 μm | Use smooth copper |
| 25 GHz | 0.42 μm | Critical - HVLP required |
Outer layer trace
Inner layer trace
Keep trace spacing ≥3× trace width to minimize crosstalk. For critical signals, use 5W.
Always ensure a continuous ground plane beneath high-speed traces. Avoid splits and slots.
For DDR, match data lines within ±10mil. Use serpentine routing on shorter traces.
Back-drill vias for >10Gbps signals. Stubs cause reflections at λ/4 frequency.
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